I love building stuff … taking wood, even fence slats and other scrap wood like I did this time, and creating something useful. It’s a kick. Here’s my latest build project.
Lumber and list
I bought fencing slats from our local big box store. Spent an extra few minutes going through the pile and carefully selecting the pieces that minimized knots and other defects. Of course I carefully stacked the pieces I left behind. I needed enough lumber to complete the cut list that I wrote out by hand and stuck nearby for reference.
The parts
And here’s the pile of pieces that, when assembled correctly, will be a “thing”. Can you guess what it might be yet?
Finish-cutting the parts
By virtue of the names “rail” and “panel”, those familiar with woodworking should pick up on my building something with a floating panel assembly. These next two pictures show me finishing up the parts in preparation for assembly. The picture on the left shows the diagrams I was using for creating the legs and rails … the parts scattered about are the rails in rough shape … lots of work to complete them! The right shows a shoulder plane and some rails … I’m working on the tenons.
Legs
My project had four legs with rails and panels between pairs of legs, making a box. I nested the rails inside the legs using mortise and tenon joints … should last as long as the wood does. Here I am chopping out the mortises by hand … two mortises on two different sides of each leg, making for sixteen mortises. That’s a lotta chopping!
Dry fit
Once I was done with the finish-cutting and chopping, it was time to dry fit. To ensure that final assembly would mate the same mortises and tenons, I labeled all the parts … upper joints with letters, lower joints with numbers.
After getting a comfortable fit on the mortises and tenons, I made sure my panels would float in the grooves that I’d created in the rails. More than once I had to use a shoulder plane to get the right fit but, with the right tools, it’s a pretty straight forward project.
Assembly time!
Final part
I was building a planter for Suzy to use next to the bench\trellis project I made a month or two back. This one came out pretty good, however, we planned on using a plastic bucket inside to hold the actual plant. After putting in a bottom, you could see the white plastic pretty easily and it detracted from the overall look, so I made a “collar” … just a 1×4 top that would hide the plastic. I had to cut out the corners to fit around the upper parts of the legs and I held the pieces together using a spline. Actually, it was just a #0 biscuit, but it worked as a spline. I wanted to add a reinforcing plate to the bottom of the collar parts to provide some additional hold-together power, but for an assembly that was just going to sit securely on the top, it felt pretty solid without the reinforcing gusset … so that never was added.
Final product
And here it is … I’m pretty happy with it and will likely build additional ones for other places in the yard. It’s a good design that my buddy Tim gave me the plans for, so I have him to thank for that.
There are a few flaws in it and it’s not finished, but most of the wooden projects in our yard don’t have stain, so it’ll fit in with a season or so of weathering.
Thanks for dropping by!